Custom Blades
The ideal blade for your game is tailor-made
People typically choose custom blades because:
They want a unique, custom designed blade that suit their game and expresses their personality
They are unhappy with their current blade's handle, shape or balance and want us to modify it
They want to clone (reproduce) a favorite discontinued blade
They want to experiment with radical designs or atypical timber / materials
They want to support small local businesses
They prefer Australian-made products and suppliers
Our custom-built blades:
can be made the exact size, weight, balance, speed and thickness you need for your playing style
can be shaped to fit your hand perfectly while you wait
can feature whatever handle size, style, shape, length, thickness and material you like
can be designed to suit the strengths of your game or help compensate for any weaknesses
can express your personality by featuring your name and signature, unique graphics, custom colours or one-of-a-kind decals
will has higher levels of finish than mass-produced blades,
typically cost the same as most high quality, pre-made factory blades
Table Tennis blades are light years removed from typical plywoods
When designing and building a blade, choosing the right blend of materials, glues, timber species and manufacturing variables is absolutely vital:
With a few key exceptions, over 90% of the world's table tennis blades and bats are made of highly-engineered multi-species plywood.
While most of the world's plywood is typically constructed from a single species of timber, table tennis blades are a notable exception to the rule, and may contain anywhere from three to five different species of wood or more.
Often the various species of exotic timbers used within a multi-ply blade will originate from vastly different geographical areas of the globe, with each individual species featuring a range of differing and desireable physical properties..
BEfore being assembled, each layer of wood in a blade must first be cut, treated and sanded (often via a variety of different methods,) then further reduced in size, making up a range of different thicknesses.
During the lay-up (ie: the assembly process) each individual layer of engineered timber will first has its timber grain oriented in a very particular direction relative to each other layer of material in the blade. This process goes a long way towards determining the ultimate playing feel.
Each engineered wood layer is then placed on top of each other in a very specific order, frequently interspaced with various layers of stiffening composite material such as carbon fibre or kevlar (increasingly, these synthetic composite fibres are being replaced with more natural and biodegradable alternatives... but more on this later)
Each layer of the wood and fabric sandwich is then individually coated with glue (or sometimes multiple different glues) that also have particular physical properties of their own. The whole panel is then finally pressed, cured and dried, cured for a pre-determined time, at pre-determined pressure, and often at a pre-determined temperature.
The reasons for this unique construction style are numerous:
Under ITTF rules, competition blades must be made of at least 85% all natural wood
Each timber species has its own set of inherent physical, aesthetic and playing characteristics.
As a natural material, large variations in density, weight and grain exist between different timber species, as well as between different pieces of wood from the same species, or even from the same tree.
The playing characteristics of timber varies depending on its thickness, age, cut, condition, genus, density and position within a blade's ply sandwich
The playing characteristics of each layer of timber in a blade can affect the characteristics of all the other layers of material that lie alongside
Playing characteristics are further influenced by the type and amount of glue used, the presence of reinforcing materials and the sealant / varnish used, as well as the placement and orientation of timber grain within each layer
Competition standard blades must also satisfy additional ITTF requirements during construction - see FAQ page for details